Mazda RX8 "EV8"
Steve Pilcher
UK

Converted vehicle

Year: 2005
Make: Mazda
Model: RX8
Transmission: manual

Components in the conversion

01. Traction battery

Capacity:

23kwh

New / Used:

used

Year and brand of the donor car:

3x6 26ah BMW phev modules

Distribution of traction battery:

Motor compartment, Rear

Battery management system:

used

Year and brand of the donor car:

BMW, Simpbms

02. Electric motor

Capacity:

220kw (theoretically)

New / Used:

used

Year and brand of donor car:

Lexus rx400h

03. Inverter

Capacity:

120kw @395v (achieved)

New / Used:

used

Year and brand of donor car:

prius gen2

04. DC / DC converter

Capacity:

400vdc-14.3v

New / Used:

used

Year and brand of the donor car:

Mitusbushi outlander phev

05. Charger

Capacity:

3.3KW

New / Used:

used

Year and brand of the donor car:

Mitusbushi outlander phev

06. Heater

Capacity:

APRROX 5KW

New / Used:

new

Brand:

PTC to air element from 240v fan heater

Control unit

Brand:

Huebner prius gen2 x2

Additional compartments:

Jamie Jones esp32 chademo controller, Homebrew arduino can controller for dash, powersteering, abs,

Instrumentation

Brand:

Andriod 7" tablet in rx8 gps hood

Values displayed:

BMS and charger info,

Project Duration

From: 05/2020
To: 01/2024

Project cost

Project cost: Yes it did

Vehicle Parameters

Range: 80 miles
Top speed: 120mph
Average energy consumption: 15kw

General description (highlights, challenges):

Project started life like many others inspired my Damien's 999euro challenge, and proceeded in similar design with a dc motor, home built controller and 13 lead acid batteries, this worked well enough to me to be hooked on the idea of electric power so i promptly bought a couple of BMW 330e hybrid packs, great i thought.... no thanks said the home built controller after 1 hot lap round the block after which it let out the magic smoke with a shotgun type sound! Next up bring in a cheap Prius gen2 inverter and a home brew teensy based control board parrellel up all inverter phase outputs to drive the dc motor and deliver north of 700amps to the motor, this was LOTS of fun... then i melted my motor! well at least the leads to the brush holders evaporated, the brushes burned and scorched the commutator bars, This was nearly the end of my electric car experiment until.... I figured why not make this even more challenging and ignore all the other well established conversions like the leaf, lets take a motor i can get very cheap (lexus rx400h) that is totally inappropriate for a rwd layout, throw away the reduction gears and diff, remove and weld up that part of the case, couple the 2 motors internally, make an adapter plate and coupling and drive the rx8 gearbox via what was the engine input shaft to the hybrid gearbox,... simple right.... please no one else do this, yes it works but there are better ways to spend your time..this coupled with another Prius gen2 inverter and a couple of Johannes control boards is the base of the car I'm driving today, yes I've added a few more battery modules, I have chademo dc charging and outlander obc, but its happily running along on a daily basis, I'd like to upgrade the inverter as this is limiting power output currently, so that is probably the next project for the car...

Project website:

https://openinverter.org/forum/viewtopic.php?t=1414

Images

Contact information

First and Last name: Steve Pilcher
Email: steve@ppod.co.uk
Country: UK